55 Gallon Closed Top Steel Drum Production Line

55 Gallon Closed Top Steel Drum Production Line

CZPT metal drum creation line

 

I. Raw resources consumption/production capacity
 

Plate thickness (mm) Finihed drums (pcs/T) Generation capacity (kg/laptop)
1.two forty one 21.five
1.0B Up and bottom addresses 1.two 47 19
Drum body 1.
one. 50 18
.9B Up and bottom handles 1. 54 sixteen.eight
Drum entire body .nine
.9 fifty six 16.2
.eight   ninety seven ten.28

 

II. CZPT metal drum production facilities

A. Entrance part equipment
one. Decolier
two. CZPT Up-coiling device
3. CZPT supporter
four. Aspect deviation rectifying unit
5. Sizing & flattening device
6. Cutting device – for drum body
seven. Chopping device – for waste sheet
8. Arch shape guiding device
nine. Stacking car
ten. CZPT technique
11. CZPTtric handle program
twelve. Prime & Base protect conveyor unit

1.CZPT Up-Coiling  Device

   a) Up-Coiling Help System is for storing metal coil and facillitate Content Feed Trolley for delivering content.

   b) Substance Feed Trolley is utilized for have steel coil.. It is operated with hydraulic program to thrust cylinder for

   reciprocating linear movement and gear box to produce steel coil in parallel to the center of uncoiling unit so as to

   assure the correcting.

two.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .six-one.2mm

c)Motor power: five.0KW

d)Uncoiler ability: 10t

e)Inside of diameter: ¢470-520mm, Outside diameter: ≤¢1200

f)CZPT measurement: 3900x1500x1940(mm), Complete bodyweight: 5T

three.Sizing &Flattening CZPT
Short introduction:7 rollers operating,servo automatic sizing,worm and equipment change the leveled plate thickness.

Perform:The clearances of up and down rollers can be altered by the higher hand-wheel whilst figure can be revealed by dial indicator. The operation linear speed is adjusted step-less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Primary technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.six-one.2(mm)

4. Chopping CZPT
Purpose: Lower the leveled steel plate into drum body.

Main technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor electricity: 3.0KW

d)Slicing potential:≤20 occasions/min

e)CZPT dimension:1800x950x1500(mm),Overall bodyweight: 3T

 5.CZPT Station

Purpose:Provide oil for the oil cylinder of decoiler, lifting gadget,uncoiling supporter,and overturn machine to make confident stably operating.

Major technics:

a)Motor electricity:7.5KW

b)CZPT measurement:800x800x1500(mm),Complete bodyweight: .5T

six.CZPTtric Management Technique
Purpose: Handle the decoiler,flattening device and other front part equipments operating.

B. Include tools
1. Top & Base cover mould
2. Double locking mould
three. 63T urgent equipment
four. 160T urgent machine
five. Pre-coiling & Gluing device

one. Prime & Base go over mould

Quick introduction:Equipped with two sets of 160T urgent machines

Function: Punching the base include

Main technics:

a)Motor power:18.5KW

b)Working potential:5-26 pcs/min

c)CZPT dimension:2185x1420x3070(mm),Complete bodyweight: 14.5T

two.Drum Injection CZPT

Short introduction: Outfitted with one particular set of 63T urgent machine

Double punching mould: punch oil filler and breathable mouth of the base go over.

CZPT size: 710x480x300(mm)

Total fat: .5T

Double locking mould: lock oil filler and breathable mouth of the bottom cover.

CZPT dimension: 710x480x300(mm)

Whole fat: .5T

Major technics:

a)Motor electricity: 11KW

b)CZPT size :1800x1232x2550(mm)

c)Whole excess weight: 5.5T

3.Pre-Coiling & Gluing CZPT

Quick introduction: Pre-coiling device for the base go over, cylinder drive the cam to function, computerized glue- spaying technique.It has benefits of protection,stablity, smooth edging.

 Main technics:

a)CZPT dimension:1600x1400x1350(mm)

b)Complete fat: 4.5T

C. Middle area equipment

one. Stacking table
2. Circle-rolling equipment
three. Seam welding device
4. Edging & Beading equipment
5. Corrugation (W Rib) equipment
6. Edge-curling machine
seven. Express gadget
8. CZPTtric management method
9. Leakage checking equipment

1.Circle-rolling CZPT

Quick introduction:three rollers working.

Primary technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.six-one.two(mm)

c)Circle diameter:≤570mm

d)Motor power:one.5KW

e)CZPT dimension:2200x750x1300(mm),Complete fat: 1.5T

2.Seaming CZPT(BH-one hundred fifty-5Z)

Short instruction:This computerized seaming device dismisses the spot welding procedure,it is our newly  developed drum seaming equipment.All of components adopts domestic excellent uncooked content,cupreous welding rollers.

Major technics:

a)Welding CZPT potential:150KVA

b)Driving sort: pneumatic 

c)Existing: alternating current

d)Frequency range: large frequency

e)Functioning idea : contravariant 

three.Edging&Beading CZPT

Quick introduction:managed by PLC,hydraulic generate

Primary technics:

a)Beading height:≤14mm

b)Drum height:894-905(mm)

c)CZPT technique force:8Mpa

d)Air pressure:.1Mpa

e)CZPT dimension:3700x700x1600(mm),Overall excess weight: 5T

CZPT Station:

Main technics:

a) CZPT size: 1800x860x1700 (mm)

b) Total excess weight: 1T

c) Motor energy: 22KW

4.Corrugation (W rib) CZPT

Quick introduction:managed by PLC,hydraulic push

Primary technics:

a)Corrugating top:≤3mm

b)W rib top:≤9mm

c)Drum height:884-895(mm)

d)W rib room:280mm

e)Motor energy:11KW

f)CZPT size:4500x650x2100(mm),Complete fat: 7T

CZPT station:   

a)CZPT dimensions:1800x860x1700(mm)

b)Complete bodyweight: 1T

c)Motor electrical power: 7.5KW

five.Edge-Curling CZPT

Limited introduction:managed by PLC,hydraulic drive,seven levels edge curling.

Main technics:

a)Drum top:886-897(mm)

b)Motor electrical power:45KW

c)CZPT measurement:4800x1300x2200(mm),Whole fat: 13T

CZPT station:   

a)CZPT measurement:1800x860x1700(mm)

b)Overall excess weight: 1T

c)Motor energy: seven.5KW

6.  Leakage Checking CZPT

Quick introduction:Guide/computerized control,pneuma lock.

Primary technics:

a)Examining drum diameter:560-570(mm)

b)Drum height:886-897(mm)

c)Strain:.03Mpa

d) CZPT dimensions:2530x700x1100(mm),Overall fat: 2T

seven.Multi-part Convey Unit

Limited introduction:Express the drum physique to be edged,beaded,Corrugated W rib reinforced and sealed base go over with PLC managing.

Major technics:

a) Motor energy:four.0KW

b) CZPT size:11000x2100x1000(mm)

c) Total weight: 3T

D. Rear segment equipment
1. Front part trans-line
two. Degreasing & Phosphorization area
three. Washing & Drying area
4. Overturn tools
five. Portray place
six. Entrance drum-separation machine
seven. Drying place soon after painting
eight. Bck drum separation equipment
9. Air cooling method
10. Rear segment trans-line
11. CZPTtric manage system

1. Degreasing & Phosphorization Area

Brief introduction: This element is used to transport the drums,managed by PLC, adopts spraying gadget to automatic thoroughly clean the coil, phosphorize and washing the grease on the drums. The conveyor device adopts outstanding metal, inwalls are manufactured of  1mm metal plate.

Main technics:

a)CZPT dimension:36000x2110x2060(mm)

b)Whole excess weight: 30T

two. Washing & Drying Area

Limited introduction:Drying the h2o on the floor of the drum, controlled by PLC.The whole device adopts fuel heating devices.Admirer is put in on the leading of the area, so that very hot and biking wind can be produced to velocity up the drying.

Main technics:

a) Motor electrical power:25KW

b) CZPT dimension:20000x1920x3600(mm)

c) Whole weight: 25T

three.Painting Area(double shades)


Operate:  The conveyor system is controlled by PLC, rotating desk make the drums closely, painting system paint the drums in & outside with the spray gun. A single shade or various can be alternative. Method of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Model, Portray gear is created of Chang CZPT.

Major technics:

a) Motor electricity: 55KW

b) CZPT measurement: 7400x4990x3600(mm)

c) Total fat: 15T

four.Entrance Drum Distributor

Operate: Transport the drums to the conveyor line of outside the house portray&stiffening room, the cylinder is controlled by PLC.

Main technics:

a) Motor power: two.0KW

b) CZPT dimension: 1500x1050x800(mm)

c) Complete fat: 1T

five.Drying Line after Painting

Perform: The conveyor system is controlled by PLC, adopts fuel heating inwall of the place is outfitted with heating tubes. Fan is put in on the best of the area, so that dry the paint.

Principal technics:

a) Motor energy: 35KW

b) CZPT dimensions: 36000x2100x4300(mm)

c) Complete fat: 30T

six.Down-drum Roller Trans-line

Operate: The system transports the dried drums to the ground.

Primary technics:

a) Motor electricity: one.5KW

b) CZPT dimension:2000x900x800(mm)

c) Total weight: .3T

7.Overturn CZPT

Function: Modify the state of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.

Principal technics:

a) CZPT size: 1400x690x850(mm)

b) Total fat: .5T

 

 

 

 

 

 

   

 

 

 

 

 

55 Gallon Closed Top Steel Drum Production Line

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