China Chain and sprocket factory : 2000X5000mm 140-2 roller chain in Gwangju Republic of Korea Steam Heating Rubber Vulcanizer with PLC Control with ce certificate top quality low price

China Chain and sprocket factory : 2000X5000mm 140-2 roller chain  in Gwangju Republic of Korea  Steam Heating Rubber Vulcanizer with PLC Control with ce certification leading good quality lower value

We – EPG Group the biggest Chain and agricultural gearbox manufacturing unit in China with 5 diverse branches. For a lot more specifics: Cell/whatsapp/telegram/Kakao us at: 0086-13083988828

At any time-Energy Team CO., LTD. IS Expert IN Generating ALL Types OF MECHANICAL TRANSMISSION AND HYDRAULIC TRANSMISSION LIKE: PLANETARY GEARBOXES, WORM REDUCERS, IN-LINE HELICAL Gear Speed REDUCERS, PARALLEL SHAFT HELICAL Equipment REDUCERS, HELICAL BEVEL REDUCERS, HELICAL WORM Gear REDUCERS, AGRICULTURAL GEARBOXES, TRACTOR GEARBOXES, Automobile GEARBOXES, PTO Drive SHAFTS, Specific REDUCER & Connected Equipment Elements AND OTHER Associated Goods, SPROCKETS, HYDRAULIC Program, VACCUM PUMPS, FLUID COUPLING, Gear RACKS, CHAINS, TIMING PULLEYS, UDL Velocity VARIATORS, V PULLEYS, HYDRAULIC CYLINDER, Gear PUMPS, SCREW AIR COMPRESSORS, SHAFT COLLARS Minimal BACKLASH WORM REDUCERS AND pto shaft, agricultural gearboxes SO ON. we provide one-end resolution for the acquire of mechanical chain,energy transmission parts and pto shaft, agricultural gearboxes merchandise in China. EPT chains, the two normal and non-normal, are produced of: ○ Large high quality steels: proportions and tailored chemical composition for the distinct chain elements ○ The most efficient manufacturing processes: • Unique strategy for the production of bushes enhancing the chain put on resistance ( EPT know-how) • Plates created by multi-phase processing resources making certain a regular pitch ( EPT technology) ○ Ample mechanical and warmth treatment options of chain areas: • Shot peening • Area ending • Case hardening, carbonitriding, quenching, tempering … • EPT®treatment • Freezing treatment method • Corrosion defense coatings (GEOMET, zinc, nickel plating, …) To begin with: progressive item engineering. We are continuously enhancing properly-confirmed and recognized goods in the locations of drive and conveyance technological innovation or are searching for achievable innovations. One particular illustration for this is the maintenance-totally free chain. Secondly: outstanding creation engineering. Our manufacturing procedures are also continually improved on. Fairly regularly powerful, new products are only achievable because of innovative manufacturing approaches. Thirdly: qualified software consulting. one. Programs of SINOMAC Vulcanization Autoclave

Rubber vulcanization is a chemical process at a presented pressure, temperature and time for converting natural rubber into a lot more sturdy materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) among individual polymer chains. Vulcanized materia EPT are less sticky and have exceptional mechanical properties. And vulcanization autoclave is employed extensively for this chemical approach. The main items are galoshes, rubber tubes, cable, rubber roller, rubber ball, etc.In this discipline, SINOMAC has been the leader, as we have amassed full vulcanization knowledge and technologies for numerous a long time.

2. Fundamental Style Knowledge

2.1 Model and Dimension

  • Autoclave product:    SN-LHGR2050D
  • Effective diameter:  2000mm
  • Effective duration:      5000mm

  Definition:  * Effective diameter is the interior diameter of the autoclave.

                    * Powerful length is to point to do the actual size of the shell.

two.2 Production Capacity

  • Operating circle of autoclave: can be set according to the operating process
  • Max size of pulley:                Ø1700X5000mm

two.3 Electric Electrical power

  • Operating voltage:          415V (AC)±5%, 3 section, fifty Hz
  • Manage electricity:                220VAC/50Hz/24VDC

2.4 H2o, Air and Steam Provide

  • Cooling h2o intake:         ~2mthree/h
  • Cooling h2o strain:               min.3 bar ~ max. 6 bar
  • Handle air of manage products:   5 ~ 7bar
  • Steam capability:                            2t/h

2.5 Environmental Circumstances

  • Max. air temperature:     +50ºC
  • Min air temperature:       -5ºC
  • Relative Humidity:          <80%
  • Altitude:                          <2000m

three. EPT Characteristic and Operating Approach

3.1. EPT Characteristic
Autoclaves with direct steam: heating and pressurization are carried out with steam. This heating system is especially effective and indicated for merchandise of massive sizes and weight. The temperature uniformity which normally may differ among +/- 2°C,the exchange ability, taking place with condensation on colder surfaces, coupled with examined installations, enable to obtain excellent results.

three.2 Doing work Process

three.2.1 StHangZhourd curing recipe

Item  Temp. setpoint Soak Time Temp. action length
Segment1 T1 t 1-two t one
Segment2 T2 t 3-four t 2
Segment3 T3 t 5-6 t three

three.2.2 A quick curing recipe case in point

4. Gear Technological Details

four.1 Pressure Vessel

SINOMAC Stress vessel with fast-opening door, can be certified to:

  • CHINESE STHangZhouRD, GB150-2011
  • AMERICAN STHangZhouRD ASME SEC VIII with ASME Certificate
  • EUROPEAN STHangZhouRD PED ninety seven/23/EC with CE certificate.

four.2 Door System

  • The closing program of the autoclave is the indented sort assisted with a hydraulic method, in buy to swiftly and secured make a absolutely hermetic closing.
  • The whole technique is made up of 3 elements: a pair of equipment flange, driven products and seal ring.
  • Hydraulically operated door opening and closing. It is controlled by PLC technique.
  • The seal ring is manufactured of silicon rubber.
  • Protection force sensors have to avoid doorway opening in case of stress (permitted less than .1 bars).

4.3 Thermal Insulation Program

Interior Insulation and External Insulation
We use ceramic fiber as the insulation material. The warmth transfer coefficient is very low to make the warmth loss to a minimal. The masking board of ceramic fiber is stainless steel. It is corrosion resistant and seems good. Internal insulation design and style can get a reduced strength use, whilst external insulation layout receives a high one particular, but a better temperature uniformity.

  • Insulation:External insulation layer
  • Insulation substance:Ceramic fiber 
  • Exterior sheet steel: stainless metal,1. mm
  • Insulation thickness:50mm

four.4 Internal Coating

  • Goal: Anti-corrosion
  • Spraying process: Aluminum coating
  • Thickness:.15-.2mm

4.5 Hot Air Circulating Method

We use modified centrifugal impellers, which can create large air movement and higher air pressure. And we undertake a dynamic and mechanical sealing design and style. The dynamic and static ring sealing substance is silicon carbide-graphite.
The design of air duct composition is a U kind with stream guiding system, which can make certain the adequacy of scorching air circulation. The pressured convection rate inside of the autoclave can get to a lot more than ninety%. By this design, the system can receive a continual and uniform temperature growing rate.

four.5 Internal Rai EPT and Components

  • Rails: 100x75X8mm Angle, stainless metal
  • Steam spray pipe:stainless metal
  • Pipe joints on autoclave: stainless steel 

4.7 Direct Steam Heating and Pressurization

There are two steam distribution pipes at the two sides of the autoclave, which respectively equipped a whole lot of tiny holes. Steam by way of these holes evenly spread into the autoclave, heating and strain for product. Holes set up direction can assure steam spraying alongside the wall of autoclave, fairly than straight sprayed onto the item, guarantee the quality of merchandise..

4.8 Drainage 

It plays a position of exhausting condensed drinking water and is composed of drainage pipeline connector, steam entice, blow-down valve. It connects with the flange in the base of autoclave. The condensed water is continually exhausted via steam trap following sedimentation in the connector. Blow-down can exhau EPT condensed h2o and sludge non-scheduled.

4.9  Pressure Factors

  • Inlet and exhau EPT valve, proportionally managed, Electric manage valve.
  • Manual exhau EPT valve, 3-piece ball valve.
  • Stress transducer: 1
  • Precision: +/- 50mbar
  • Force gauge:1

4.10 Control Method

  • Management Method is produced primarily based on the investigation and improvement toward rubber vulcanization processing industry, including the PLC central managing element, contact screen (HIM) operation system and network, it is a user welcoming, condition of the artwork, programmable digital system.
  • Password secured entry obtain, operator can log into the system by accessing the security login form with a title and password.
  • It is automatic managing, recording and graph the temperatures and pressure of the autoclave, audible alarms for substantial or minimal temperatures or stress.
  • Handbook operation monitor permits operator take handbook handle temperature, force, and valves as allowed.
  • It can insert or save the product working recipe, screen the pressure and temperature curve whenever and its paperless record operate can understand document, preserve and check out of approach curve and procedure parameters.
  • It has more than-temperature and overpressure alarm and various security defense features.
  • Consumer can work register, login and typing in item info, and realize intranet or remote manage. 
  • Communication to a Personal Personal computer authorized (Teamviewer ), with developed in computer software to plan, report and graph of method in real time.
  • Net link by way of Staff-Viewer (VPN) with our Company.

four.11 Safety Program

four.eleven.1 Mechanical safety interlock I
Basic safety restrict manage is interlocked with the lid. Personnel have to turn the deal with to unlock the  safety device then the lid can be opened.

4.11.2 Electrical safety interlock II
The protection unit functions with security limit handle and connects with our ECC. When workers run the reducer and safety limit handle, although there is pressure in the autoclave, the ECC will give a audio-light-weight alarm.

four.11.3 Protection valves
There is one safety valves on the leading of autoclave. We have set a stress restrict in the valves. When the pressure exceed the restrict, the valves will perform routinely to launch the air down to a sensible pressure assortment.

5. Configurations of Autoclave

  • HMI: Wenview contact display screen, ZheJiang
  • PLC: Siemens
  • Primary electrical part : Schneider,China
  • Constrained swap: Omron
  • AUTOCLAVE Shell: ASME Section VIII, Div 1, SINOMAC
  • EPT factors: Hualiang, China

Control cupboard according to CE stHangZhourds

6. Packing

six.1  The equipment will be correctly packed / wrapped contemplating extended-length ocean and land transportation and rough managing that may possibly take place in the absence of both parties.
6.2  Proper security from dampness, rust, mold, scratches, shaking, etc, will be taken so that the items may arrive at the set up web site in good situation.
six.3  Shipping marks and warning signed will be evidently painted, and detailed packing li EPT (in English/Espanol) will be soundly hooked up, to the outside of the packing.

7. Autoclave Specification

No. Description Unit Specifications and Parameters
one Effective Working Diameter mm 2000
2 Effective Working Length mm 5000
three Autoclave Track Distance mm 800
four Design Pressure MPa 1
five Max. Working Pressure MPa .8
six Safety Valve Exhaust MPa .eighty five
7 Design Temperature ºC 200
eight Max. Working Temperature ºC a hundred and eighty
9 Temperature Uniformity at Steady State ºC ±2
10 Openning Door Mode Hydraulic
eleven Working Medium Saturated steam
twelve Heating Mode Steam immediate heating
13 Heating Power KW 162
14 Quantity of Circulating Fan Motor Established one
15 Quantity of Circulating Fan Motor KW 15
sixteen Thermocouple Type Type K or J
seventeen Vaccum Lines Piece
eighteen Quantity of Vaccum Pressure Transducer Piece
19 StHangZhourd Control Mode PLC+Pc
twenty Control Software  Thermal Processing Control (TPC)
21 Insulation Type Exterior
22 Insulation Material Ceramic Fiber
23 Insulation Thickness mm fifty
24 Insulation Sheet Material Stainless Steel or Aluminized Steel
25 Working Environment Temperature ºC Min. -20ºC, ,Max. +45ºC
26 Working Environment Humidity <60%
27 Power Supply 220/380VAC, 3P+N+PE, 50/60Hz
28 Weight KG 7480

8. Expert Workshop

nine. SINOMAC World-wide Turnkey Tasks

With the expertise of manufacture and services for fifteen a long time, our specialist staff are able to supply the worldwide turnkey project, such as a specialist coaching. SINOMAC autoclaves can be created as ASEM, PED, EPT stHangZhourds, as well as our Chinese stHangZhourd.

From the SINOMAC Crew, with 15 many years of encounter.


The use of original gear manufacturer’s (OEM) component quantities or trademarks , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our company and the shown alternative components contained herein are not sponsored, accredited, or created by the OEM.

China Chain and sprocket factory : 2000X5000mm 140-2 roller chain  in Gwangju Republic of Korea  Steam Heating Rubber Vulcanizer with PLC Control with ce certificate top good quality reduced cost

China Chain and sprocket factory : 2000X5000mm 140-2 roller chain  in Gwangju Republic of Korea  Steam Heating Rubber Vulcanizer with PLC Handle with ce certification prime high quality lower price tag

China Chain and sprocket factory : 2000X5000mm 140-2 roller chain  in Gwangju Republic of Korea  Steam Heating Rubber Vulcanizer with PLC Handle with ce certificate best good quality lower value

China Chain and sprocket factory : 2000X5000mm 140-2 roller chain  in Gwangju Republic of Korea  Steam Heating Rubber Vulcanizer with PLC Control with ce certification top good quality minimal cost

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