Drum Body Straightening & Blanking Line Cap Straightening

Drum Body Straightening & Blanking Line Cap Straightening

CZPT steel drum generation line

 

I. Raw components use/generation ability
 

Plate thickness (mm) Finihed drums (pcs/T) Manufacturing potential (kg/personal computer)
1.2 forty one 21.five
1.0B Up and bottom handles 1.two 47 19
Drum body 1.
one. 50 18
.9B Up and base addresses 1. 54 16.eight
Drum human body .nine
.9 fifty six 16.2
.eight   97 ten.28

 

II. CZPT metal drum manufacturing amenities

A. Front segment equipment
one. Decolier
two. CZPT Up-coiling gadget
three. CZPT supporter
4. Aspect deviation rectifying gadget
5. Sizing & flattening machine
6. Reducing device – for drum human body
7. Slicing equipment – for squander sheet
8. Arch shape guiding system
nine. Stacking vehicle
ten. CZPT system
11. CZPTtric control method
twelve. Best & Bottom protect conveyor system

1.CZPT Up-Coiling  Device

   a) Up-Coiling Assist Platform is for storing metal coil and facillitate Content Feed Trolley for delivering substance.

   b) Substance Feed Trolley is utilized for have steel coil.. It is operated with hydraulic program to press cylinder for

   reciprocating linear motion and gear box to produce metal coil in parallel to the heart of uncoiling device so as to

   assure the repairing.

two.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .6-one.2mm

c)Motor electrical power: five.0KW

d)Uncoiler capacity: 10t

e)Inside diameter: ¢470-520mm, Outside diameter: ≤¢1200

f)CZPT size: 3900x1500x1940(mm), Complete bodyweight: 5T

three.Sizing &Flattening CZPT
Brief introduction:seven rollers working,servo computerized sizing,worm and equipment change the leveled plate thickness.

Function:The clearances of up and down rollers can be modified by the higher hand-wheel while figure can be demonstrated by dial indicator. The operation linear speed is adjusted step-considerably less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Main technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.six-1.2(mm)

four. Chopping CZPT
Operate: Cut the leveled steel plate into drum entire body.

Primary technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor electrical power: 3.0KW

d)Cutting capacity:≤20 occasions/min

e)CZPT measurement:1800x950x1500(mm),Overall fat: 3T

 5.CZPT Station

Purpose:Provide oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn equipment to make positive stably working.

Major technics:

a)Motor electrical power:7.5KW

b)CZPT size:800x800x1500(mm),Overall fat: .5T

six.CZPTtric Manage Technique
Purpose: Control the decoiler,flattening equipment and other front segment equipments functioning.

B. Include gear
one. Leading & Base protect mould
two. Double locking mould
three. 63T pressing machine
4. 160T pressing equipment
five. Pre-coiling & Gluing device

1. Top & Bottom include mould

Short introduction:Outfitted with two sets of 160T pressing machines

Function: Punching the base cover

Principal technics:

a)Motor energy:eighteen.5KW

b)Working ability:five-26 pcs/min

c)CZPT dimensions:2185x1420x3070(mm),Complete fat: 14.5T

two.Drum Injection CZPT

Short introduction: Geared up with 1 set of 63T pressing device

Double punching mould: punch oil filler and breathable mouth of the bottom go over.

CZPT measurement: 710x480x300(mm)

Whole excess weight: .5T

Double locking mould: lock oil filler and breathable mouth of the bottom include.

CZPT dimension: 710x480x300(mm)

Total excess weight: .5T

Principal technics:

a)Motor electrical power: 11KW

b)CZPT dimensions :1800x1232x2550(mm)

c)Overall fat: five.5T

three.Pre-Coiling & Gluing CZPT

Short introduction: Pre-coiling device for the base go over, cylinder push the cam to operate, automated glue- spaying technique.It has positive aspects of security,stablity, clean edging.

 Main technics:

a)CZPT measurement:1600x1400x1350(mm)

b)Whole excess weight: four.5T

C. Middle section products

one. Stacking desk
two. Circle-rolling equipment
3. Seam welding device
4. Edging & Beading device
five. Corrugation (W Rib) machine
6. Edge-curling equipment
seven. Convey unit
eight. CZPTtric control system
nine. Leakage examining machine

one.Circle-rolling CZPT

Brief introduction:3 rollers working.

Primary technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.six-1.two(mm)

c)Circle diameter:≤570mm

d)Motor electrical power:one.5KW

e)CZPT dimension:2200x750x1300(mm),Whole weight: 1.5T

2.Seaming CZPT(BH-150-5Z)

Limited instruction:This computerized seaming device dismisses the place welding procedure,it is our freshly  developed drum seaming machine.All of components adopts domestic superior raw materials,cupreous welding rollers.

Major technics:

a)Welding CZPT capacity:150KVA

b)Driving sort: pneumatic 

c)Current: alternating present

d)Frequency range: substantial frequency

e)Doing work concept : contravariant 

3.Edging&Beading CZPT

Brief introduction:managed by PLC,hydraulic travel

Principal technics:

a)Beading top:≤14mm

b)Drum height:894-905(mm)

c)CZPT system stress:8Mpa

d)Air force:.1Mpa

e)CZPT dimension:3700x700x1600(mm),Whole weight: 5T

CZPT Station:

Principal technics:

a) CZPT size: 1800x860x1700 (mm)

b) Total bodyweight: 1T

c) Motor electricity: 22KW

4.Corrugation (W rib) CZPT

Brief introduction:managed by PLC,hydraulic travel

Main technics:

a)Corrugating height:≤3mm

b)W rib peak:≤9mm

c)Drum height:884-895(mm)

d)W rib area:280mm

e)Motor electricity:11KW

f)CZPT size:4500x650x2100(mm),Overall weight: 7T

CZPT station:   

a)CZPT dimensions:1800x860x1700(mm)

b)Whole excess weight: 1T

c)Motor electrical power: seven.5KW

five.Edge-Curling CZPT

Quick introduction:managed by PLC,hydraulic generate,seven layers edge curling.

Major technics:

a)Drum height:886-897(mm)

b)Motor power:45KW

c)CZPT measurement:4800x1300x2200(mm),Overall weight: 13T

CZPT station:   

a)CZPT dimension:1800x860x1700(mm)

b)Overall fat: 1T

c)Motor energy: seven.5KW

six.  Leakage Checking CZPT

Brief introduction:Guide/automated handle,pneuma lock.

Main technics:

a)Examining drum diameter:560-570(mm)

b)Drum height:886-897(mm)

c)Force:.03Mpa

d) CZPT measurement:2530x700x1100(mm),Complete bodyweight: 2T

seven.Multi-segment Express System

Limited introduction:Express the drum entire body to be edged,beaded,Corrugated W rib bolstered and sealed base include with PLC controlling.

Main technics:

a) Motor electricity:four.0KW

b) CZPT dimension:11000x2100x1000(mm)

c) Whole weight: 3T

D. Rear segment gear
one. Front section trans-line
2. Degreasing & Phosphorization area
three. Washing & Drying place
4. Overturn products
5. Portray area
six. Entrance drum-separation machine
7. Drying room soon after portray
8. Bck drum separation equipment
nine. Air cooling technique
ten. Rear section trans-line
eleven. CZPTtric handle system

1. Degreasing & Phosphorization Place

Short introduction: This element is utilized to transportation the drums,controlled by PLC, adopts spraying device to automated clean the coil, phosphorize and washing the grease on the drums. The conveyor gadget adopts outstanding steel, inwalls are manufactured of  1mm metal plate.

Principal technics:

a)CZPT dimension:36000x2110x2060(mm)

b)Whole bodyweight: 30T

2. Washing & Drying Area

Short introduction:Drying the drinking water on the surface area of the drum, managed by PLC.The whole machine adopts fuel heating gadgets.Admirer is put in on the best of the space, so that scorching and cycling wind can be produced to pace up the drying.

Major technics:

a) Motor energy:25KW

b) CZPT size:20000x1920x3600(mm)

c) Complete excess weight: 25T

three.Painting Space(double colors)


Purpose:  The conveyor gadget is managed by PLC, rotating desk make the drums carefully, portray method paint the drums in & exterior with the spray gun. One particular shade or a variety of can be different. Mode of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Painting products is made of Chang CZPT.

Main technics:

a) Motor electricity: 55KW

b) CZPT dimensions: 7400x4990x3600(mm)

c) Total weight: 15T

4.Entrance Drum Distributor

Purpose: Transport the drums to the conveyor line of exterior portray&stiffening room, the cylinder is controlled by PLC.

Principal technics:

a) Motor electricity: 2.0KW

b) CZPT dimension: 1500x1050x800(mm)

c) Total bodyweight: 1T

five.Drying Line after Portray

Operate: The conveyor system is controlled by PLC, adopts fuel heating inwall of the space is outfitted with heating tubes. Admirer is mounted on the prime of the space, so that dry the paint.

Principal technics:

a) Motor electricity: 35KW

b) CZPT dimension: 36000x2100x4300(mm)

c) Total excess weight: 30T

six.Down-drum Roller Trans-line

Function: The unit transports the dried drums to the floor.

Principal technics:

a) Motor energy: 1.5KW

b) CZPT dimensions:2000x900x800(mm)

c) Overall fat: .3T

7.Overturn CZPT

Function: Adjust the state of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.

Major technics:

a) CZPT dimension: 1400x690x850(mm)

b) Total excess weight: .5T

 

 

 

 

 

 

   

 

 

 

 

 

Drum Body Straightening & Blanking Line Cap Straightening

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