Steel Barrel Automatic Production Line

Steel Barrel Automatic Production Line

CZPT metal drum creation line

 

I. Uncooked resources use/generation capability
 

Plate thickness (mm) Finihed drums (pcs/T) Generation capacity (kg/pc)
1.two 41 21.5
1.0B Up and base addresses 1.2 forty seven 19
Drum entire body one.
1. 50 18
.9B Up and base handles one. 54 sixteen.eight
Drum entire body .9
.nine 56 sixteen.two
.8   97 ten.28

 

II. CZPT steel drum producing amenities

A. Front part gear
1. Decolier
two. CZPT Up-coiling unit
3. CZPT supporter
4. Aspect deviation rectifying gadget
five. Sizing & flattening equipment
6. Reducing equipment – for drum human body
7. Cutting device – for squander sheet
8. Arch form guiding system
nine. Stacking auto
10. CZPT method
eleven. CZPTtric management method
twelve. Prime & Bottom cover conveyor unit

1.CZPT Up-Coiling  Device

   a) Up-Coiling Support System is for storing metal coil and facillitate Substance Feed Trolley for providing material.

   b) Substance Feed Trolley is employed for have metal coil.. It is operated with hydraulic technique to thrust cylinder for

   reciprocating linear motion and equipment box to produce metal coil in parallel to the center of uncoiling device so as to

   assure the correcting.

two.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .6-1.2mm

c)Motor electrical power: 5.0KW

d)Uncoiler capacity: 10t

e)Within diameter: ¢470-520mm, Exterior diameter: ≤¢1200

f)CZPT dimension: 3900x1500x1940(mm), Total bodyweight: 5T

3.Sizing &Flattening CZPT
Brief introduction:7 rollers working,servo computerized sizing,worm and equipment alter the leveled plate thickness.

Operate:The clearances of up and down rollers can be modified by the upper hand-wheel while figure can be demonstrated by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Major technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.6-1.two(mm)

four. Slicing CZPT
Purpose: Cut the leveled metal plate into drum human body.

Primary technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor energy: three.0KW

d)Cutting ability:≤20 instances/min

e)CZPT dimension:1800x950x1500(mm),Total bodyweight: 3T

 5.CZPT Station

Function:Supply oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn device to make confident stably doing work.

Major technics:

a)Motor electrical power:seven.5KW

b)CZPT dimensions:800x800x1500(mm),Total excess weight: .5T

6.CZPTtric Handle Method
Function: Handle the decoiler,flattening equipment and other entrance segment equipments doing work.

B. Go over tools
one. Prime & Bottom include mould
two. Double locking mould
3. 63T pressing device
four. 160T pressing machine
5. Pre-coiling & Gluing equipment

1. Leading & Base include mould

Brief introduction:Geared up with two sets of 160T pressing devices

Function: Punching the bottom include

Main technics:

a)Motor energy:eighteen.5KW

b)Working capacity:5-26 pcs/min

c)CZPT dimensions:2185x1420x3070(mm),Overall excess weight: 14.5T

two.Drum Injection CZPT

Brief introduction: Geared up with a single established of 63T urgent machine

Double punching mould: punch oil filler and breathable mouth of the base include.

CZPT dimensions: 710x480x300(mm)

Whole weight: .5T

Double locking mould: lock oil filler and breathable mouth of the bottom cover.

CZPT measurement: 710x480x300(mm)

Complete weight: .5T

Primary technics:

a)Motor power: 11KW

b)CZPT dimension :1800x1232x2550(mm)

c)Total fat: 5.5T

3.Pre-Coiling & Gluing CZPT

Brief introduction: Pre-coiling machine for the bottom protect, cylinder press the cam to operate, computerized glue- spaying program.It has positive aspects of basic safety,stablity, easy edging.

 Main technics:

a)CZPT measurement:1600x1400x1350(mm)

b)Whole fat: 4.5T

C. Center segment gear

one. Stacking table
2. Circle-rolling machine
3. Seam welding machine
four. Edging & Beading device
5. Corrugation (W Rib) machine
6. Edge-curling machine
seven. Express device
8. CZPTtric control method
nine. Leakage checking device

one.Circle-rolling CZPT

Short introduction:three rollers operating.

Main technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.six-one.two(mm)

c)Circle diameter:≤570mm

d)Motor power:1.5KW

e)CZPT measurement:2200x750x1300(mm),Whole weight: 1.5T

2.Seaming CZPT(BH-one hundred fifty-5Z)

Limited instruction:This computerized seaming machine dismisses the location welding approach,it is our newly  developed drum seaming equipment.All of components adopts domestic outstanding raw content,cupreous welding rollers.

Principal technics:

a)Welding CZPT capability:150KVA

b)Driving sort: pneumatic 

c)Current: alternating recent

d)Frequency assortment: high frequency

e)Working idea : contravariant 

3.Edging&Beading CZPT

Quick introduction:controlled by PLC,hydraulic travel

Major technics:

a)Beading peak:≤14mm

b)Drum top:894-905(mm)

c)CZPT program strain:8Mpa

d)Air pressure:.1Mpa

e)CZPT dimensions:3700x700x1600(mm),Total weight: 5T

CZPT Station:

Main technics:

a) CZPT size: 1800x860x1700 (mm)

b) Total fat: 1T

c) Motor energy: 22KW

four.Corrugation (W rib) CZPT

Brief introduction:controlled by PLC,hydraulic generate

Main technics:

a)Corrugating top:≤3mm

b)W rib peak:≤9mm

c)Drum top:884-895(mm)

d)W rib room:280mm

e)Motor energy:11KW

f)CZPT size:4500x650x2100(mm),Whole excess weight: 7T

CZPT station:   

a)CZPT dimension:1800x860x1700(mm)

b)Overall fat: 1T

c)Motor energy: seven.5KW

5.Edge-Curling CZPT

Brief introduction:managed by PLC,hydraulic generate,seven layers edge curling.

Primary technics:

a)Drum peak:886-897(mm)

b)Motor power:45KW

c)CZPT dimensions:4800x1300x2200(mm),Total weight: 13T

CZPT station:   

a)CZPT dimension:1800x860x1700(mm)

b)Whole excess weight: 1T

c)Motor electricity: seven.5KW

6.  Leakage Examining CZPT

Quick introduction:Handbook/computerized control,pneuma lock.

Major technics:

a)Examining drum diameter:560-570(mm)

b)Drum top:886-897(mm)

c)Force:.03Mpa

d) CZPT size:2530x700x1100(mm),Overall fat: 2T

7.Multi-segment Convey Device

Quick introduction:Convey the drum entire body to be edged,beaded,Corrugated W rib bolstered and sealed base go over with PLC managing.

Major technics:

a) Motor electrical power:4.0KW

b) CZPT size:11000x2100x1000(mm)

c) Whole excess weight: 3T

D. Rear part tools
1. Front section trans-line
two. Degreasing & Phosphorization room
3. Washing & Drying area
four. Overturn equipment
five. Painting place
six. Front drum-separation machine
seven. Drying place after portray
eight. Bck drum separation equipment
9. Air cooling technique
ten. Rear part trans-line
eleven. CZPTtric manage system

one. Degreasing & Phosphorization Space

Brief introduction: This portion is used to transport the drums,controlled by PLC, adopts spraying system to automated cleanse the coil, phosphorize and washing the grease on the drums. The conveyor unit adopts excellent steel, inwalls are created of  1mm steel plate.

Main technics:

a)CZPT dimensions:36000x2110x2060(mm)

b)Whole excess weight: 30T

two. Washing & Drying Room

Quick introduction:Drying the water on the area of the drum, managed by PLC.The complete machine adopts fuel heating gadgets.Fan is installed on the prime of the area, so that sizzling and cycling wind can be produced to velocity up the drying.

Primary technics:

a) Motor energy:25KW

b) CZPT dimensions:20000x1920x3600(mm)

c) Complete excess weight: 25T

3.Painting Area(double colours)


Operate:  The conveyor gadget is controlled by PLC, rotating desk make the drums intently, painting method paint the drums in & exterior with the spray gun. 1 color or various can be alternative. Method of drinking water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Model, Painting equipment is made of Chang CZPT.

Principal technics:

a) Motor energy: 55KW

b) CZPT measurement: 7400x4990x3600(mm)

c) Total bodyweight: 15T

4.Front Drum Distributor

Function: Transportation the drums to the conveyor line of outside the house portray&stiffening area, the cylinder is controlled by PLC.

Primary technics:

a) Motor electrical power: two.0KW

b) CZPT size: 1500x1050x800(mm)

c) Complete excess weight: 1T

five.Drying Line after Painting

Perform: The conveyor gadget is managed by PLC, adopts fuel heating inwall of the space is outfitted with heating tubes. Enthusiast is put in on the prime of the space, so that dry the paint.

Major technics:

a) Motor electrical power: 35KW

b) CZPT measurement: 36000x2100x4300(mm)

c) Overall weight: 30T

6.Down-drum Roller Trans-line

Purpose: The device transports the dried drums to the floor.

Principal technics:

a) Motor power: one.5KW

b) CZPT size:2000x900x800(mm)

c) Complete excess weight: .3T

7.Overturn CZPT

Function: Modify the condition of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.

Primary technics:

a) CZPT dimensions: 1400x690x850(mm)

b) Total excess weight: .5T

 

 

 

 

 

 

   

 

 

 

 

 

Steel Barrel Automatic Production Line

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