Steel Drum Heat Transfer Printing Machine Production Line

Steel Drum Heat Transfer Printing Machine  Production Line

CZPT steel drum generation line

Solution description

 

I. Raw materials use/generation potential
 

Plate thickness (mm) Finihed drums (pcs/T) Creation capability (kg/laptop)
1.2 41 21.5
1.0B Up and base handles one.two 47 19
Drum entire body 1.
one. fifty eighteen
.9B Up and base addresses one. fifty four sixteen.8
Drum body .nine
.9 fifty six sixteen.two
.eight   ninety seven ten.28

 

II. CZPT metal drum manufacturing facilities

A. Front area equipment
one. Decolier
2. CZPT Up-coiling device
3. CZPT supporter
4. Aspect deviation rectifying device
five. Sizing & flattening machine
six. Cutting equipment – for drum body
seven. Chopping machine – for squander sheet
8. Arch shape guiding unit
nine. Stacking auto
10. CZPT system
eleven. CZPTtric handle system
12. Prime & Base include conveyor unit

one.CZPT Up-Coiling  Device

   a) Up-Coiling Help Platform is for storing steel coil and facillitate Substance Feed Trolley for delivering content.

   b) Substance Feed Trolley is used for carry steel coil.. It is operated with hydraulic method to drive cylinder for

   reciprocating linear motion and gear box to supply metal coil in parallel to the centre of uncoiling device so as to

   assure the repairing.

two.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .6-1.2mm

c)Motor electrical power: five.0KW

d)Uncoiler ability: 10t

e)Inside diameter: ¢470-520mm, Outside diameter: ≤¢1200

f)CZPT dimension: 3900x1500x1940(mm), Complete bodyweight: 5T

3.Sizing &Flattening CZPT
Short introduction:7 rollers working,servo computerized sizing,worm and gear change the leveled plate thickness.

Operate:The clearances of up and down rollers can be adjusted by the higher hand-wheel while determine can be shown by dial indicator. The operation linear speed is adjusted step-significantly less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Major technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.6-1.two(mm)

4. Chopping CZPT
Purpose: Lower the leveled metal plate into drum physique.

Principal technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor power: three.0KW

d)Chopping capability:≤20 moments/min

e)CZPT dimensions:1800x950x1500(mm),Overall excess weight: 3T

 5.CZPT Station

Purpose:Supply oil for the oil cylinder of decoiler, lifting gadget,uncoiling supporter,and overturn device to make positive stably operating.

Main technics:

a)Motor electricity:seven.5KW

b)CZPT measurement:800x800x1500(mm),Complete bodyweight: .5T

six.CZPTtric Manage Method
Function: Management the decoiler,flattening device and other front part equipments operating.

B. Cover products
one. Prime & Bottom protect mould
2. Double locking mould
three. 63T urgent equipment
four. 160T urgent device
5. Pre-coiling & Gluing device

1. Top & Bottom go over mould

Brief introduction:Equipped with two sets of 160T urgent equipment

Purpose: Punching the bottom cover

Primary technics:

a)Motor power:18.5KW

b)Functioning capacity:five-26 pcs/min

c)CZPT size:2185x1420x3070(mm),Complete excess weight: fourteen.5T

2.Drum Injection CZPT

Quick introduction: Geared up with one established of 63T urgent equipment

Double punching mould: punch oil filler and breathable mouth of the bottom protect.

CZPT measurement: 710x480x300(mm)

Complete excess weight: .5T

Double locking mould: lock oil filler and breathable mouth of the base protect.

CZPT measurement: 710x480x300(mm)

Whole bodyweight: .5T

Main technics:

a)Motor electrical power: 11KW

b)CZPT measurement :1800x1232x2550(mm)

c)Total excess weight: 5.5T

3.Pre-Coiling & Gluing CZPT

Quick introduction: Pre-coiling equipment for the base cover, cylinder press the cam to work, automated glue- spaying method.It has rewards of protection,stablity, sleek edging.

 Main technics:

a)CZPT measurement:1600x1400x1350(mm)

b)Whole excess weight: 4.5T

C. Middle section equipment

one. Stacking desk
two. Circle-rolling device
3. Seam welding equipment
four. Edging & Beading machine
five. Corrugation (W Rib) equipment
six. Edge-curling device
seven. Express system
8. CZPTtric control method
nine. Leakage examining device

1.Circle-rolling CZPT

Limited introduction:three rollers functioning.

Principal technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.6-1.2(mm)

c)Circle diameter:≤570mm

d)Motor power:one.5KW

e)CZPT dimension:2200x750x1300(mm),Whole bodyweight: 1.5T

two.Seaming CZPT(BH-a hundred and fifty-5Z)

Short instruction:This automated seaming device dismisses the place welding process,it is our recently  developed drum seaming device.All of factors adopts domestic exceptional raw content,cupreous welding rollers.

Main technics:

a)Welding CZPT capability:150KVA

b)Driving variety: pneumatic 

c)Current: alternating present

d)Frequency variety: large frequency

e)Operating theory : contravariant 

three.Edging&Beading CZPT

Brief introduction:managed by PLC,hydraulic travel

Main technics:

a)Beading peak:≤14mm

b)Drum peak:894-905(mm)

c)CZPT technique pressure:8Mpa

d)Air stress:.1Mpa

e)CZPT dimensions:3700x700x1600(mm),Complete fat: 5T

CZPT Station:

Primary technics:

a) CZPT measurement: 1800x860x1700 (mm)

b) Total weight: 1T

c) Motor electrical power: 22KW

four.Corrugation (W rib) CZPT

Limited introduction:managed by PLC,hydraulic push

Principal technics:

a)Corrugating height:≤3mm

b)W rib height:≤9mm

c)Drum top:884-895(mm)

d)W rib area:280mm

e)Motor power:11KW

f)CZPT dimension:4500x650x2100(mm),Whole weight: 7T

CZPT station:   

a)CZPT dimensions:1800x860x1700(mm)

b)Overall bodyweight: 1T

c)Motor electrical power: 7.5KW

five.Edge-Curling CZPT

Quick introduction:controlled by PLC,hydraulic push,seven levels edge curling.

Principal technics:

a)Drum height:886-897(mm)

b)Motor energy:45KW

c)CZPT dimension:4800x1300x2200(mm),Complete excess weight: 13T

CZPT station:   

a)CZPT dimensions:1800x860x1700(mm)

b)Whole bodyweight: 1T

c)Motor electricity: 7.5KW

six.  Leakage Checking CZPT

Brief introduction:Manual/automated control,pneuma lock.

Primary technics:

a)Checking drum diameter:560-570(mm)

b)Drum peak:886-897(mm)

c)Strain:.03Mpa

d) CZPT dimensions:2530x700x1100(mm),Whole bodyweight: 2T

7.Multi-area Express Unit

Short introduction:Convey the drum physique to be edged,beaded,Corrugated W rib reinforced and sealed base protect with PLC managing.

Major technics:

a) Motor electricity:4.0KW

b) CZPT size:11000x2100x1000(mm)

c) Overall weight: 3T

D. Rear section gear
1. Entrance area trans-line
two. Degreasing & Phosphorization area
3. Washing & Drying area
four. Overturn equipment
5. Portray space
6. Entrance drum-separation machine
7. Drying space after painting
eight. Bck drum separation device
9. Air cooling system
10. Rear segment trans-line
11. CZPTtric manage technique

1. Degreasing & Phosphorization Space

Short introduction: This portion is used to transport the drums,controlled by PLC, adopts spraying system to automatic clean the coil, phosphorize and washing the grease on the drums. The conveyor gadget adopts excellent metal, inwalls are made of  1mm metal plate.

Primary technics:

a)CZPT size:36000x2110x2060(mm)

b)Complete excess weight: 30T

two. Washing & Drying Area

Brief introduction:Drying the drinking water on the area of the drum, managed by PLC.The entire equipment adopts fuel heating products.Supporter is installed on the top of the place, so that hot and biking wind can be produced to velocity up the drying.

Primary technics:

a) Motor electricity:25KW

b) CZPT measurement:20000x1920x3600(mm)

c) Overall fat: 25T

3.Portray Place(double shades)


Purpose:  The conveyor unit is controlled by PLC, rotating table make the drums carefully, painting system paint the drums in & exterior with the spray gun. 1 shade or a variety of can be alternative. Manner of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Model, Portray tools is made of Chang CZPT.

Primary technics:

a) Motor power: 55KW

b) CZPT size: 7400x4990x3600(mm)

c) Total excess weight: 15T

four.Entrance Drum Distributor

Operate: Transportation the drums to the conveyor line of exterior painting&stiffening space, the cylinder is controlled by PLC.

Primary technics:

a) Motor power: two.0KW

b) CZPT measurement: 1500x1050x800(mm)

c) Complete fat: 1T

5.Drying Line after Painting

Function: The conveyor device is controlled by PLC, adopts fuel heating inwall of the room is outfitted with heating tubes. Enthusiast is set up on the best of the place, so that dry the paint.

Main technics:

a) Motor power: 35KW

b) CZPT dimensions: 36000x2100x4300(mm)

c) Overall bodyweight: 30T

6.Down-drum Roller Trans-line

Purpose: The device transports the dried drums to the ground.

Major technics:

a) Motor electrical power: 1.5KW

b) CZPT measurement:2000x900x800(mm)

c) Overall bodyweight: .3T

seven.Overturn CZPT

Purpose: Adjust the condition of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.

Main technics:

a) CZPT size: 1400x690x850(mm)

b) Overall excess weight: .5T

Steel Drum Heat Transfer Printing Machine  Production Line

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